The adhesive industry continues to grow as manufacturers face increasing demand for higher-performing adhesive products, greater formulation flexibility, and more sustainable, continuous production methods. At the same time, producers are under pressure to reduce costs, drive cost reduction, improve consistent output, and meet tighter environmental regulations. For businesses and companies, staying competitive day to day means keeping an ongoing focus on cost reduction, controlling expenses and spending, and ensuring a consistent, compliant adhesive process that protects the environment under federal and government regulations.
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Adhesive Processing Challenges Are Evolving: Continuous Production Technology Must Evolve Too
Condividere:
One of the biggest challenges in adhesive processing is the complexity of adhesive formulations themselves, which directly affects bonding quality. Adhesive production systems often compound sensitive polymers, tackifiers, fillers, additives, and volatile materials that must all be processed within a very narrow, consistent operating window. Small changes in heat, shear, or residence time can negatively impact bonding and glue performance, causing degradation, discoloration, instability, scrap, higher costs, and added expenses.
Environmental regulations are also reshaping continuous production requirements for adhesive manufacturers. For many companies, environmental expectations now shape day-to-day adhesive decisions, from solvent selection to emissions management, with regulations tightening at both federal and government levels. Adhesive manufacturers are increasingly required to achieve higher levels of devolatilization to comply with standards such as REACH and other environmental regulations, often under federal oversight. However, solvent devolatilization is particularly difficult in traditional extrusion systems because it requires sufficient residence time without damaging sensitive materials or disrupting consistent bonding. A continuous devolatilization strategy can help reduce interruption, support consistent bonding quality, and limit solvent carryover to meet environmental regulations.
In addition, producers face growing pressure to handle more frequent formulation changes while keeping the adhesive process continuous and consistent day to day. Raw materials from different suppliers may behave differently during adhesive processing — even when labeled the same — creating inconsistency, raising costs and expenses, and making consistent process stability difficult to maintain. This requires equipment that can adapt quickly through changes in screw configuration, speed, and vacuum settings while keeping the adhesive process continuous and minimizing interruption.
Traditional batch processing can further complicate adhesive production by introducing quality variation in glue and bonding, creating rework, increasing costs and expenses, and reducing consistent output. Batch-to-batch variation also drives expenses, increases spending on rework, and creates interruption on the production floor, undermining cost reduction goals. As a result, many adhesive manufacturers are shifting toward continuous processing technologies that offer more consistent quality, flexibility, and throughput, supporting cost reduction and long-term savings. Continuous adhesive processing supports consistent adhesive bonding by limiting day-to-day variability, improving bonding strength, and delivering measurable savings in costs and expenses.
The RingExtruder Advantage for Continuous Adhesive Processing
This is where the RingExtruder RE provides a significant advantage for companies and businesses that want continuous adhesive production with predictable costs.
Unlike conventional extrusion technologies, the RingExtruder combines devolatilization, mixing, dispersion, and temperature control into a single continuous adhesive process step that supports consistent bonding and glue quality. This eliminates the need for multiple machines, reduces costs and expenses, improves consistent process stability, and limits interruption that can impact day-to-day production. For businesses trying to manage spending, a single continuous adhesive process step can reduce equipment-related expenses, simplify management, and support cost reduction goals without sacrificing bonding performance.
Its unique design, featuring twelve co-rotating screws and epicyclic process movement, creates a smooth, low-shear, continuous processing environment that enables efficient dispersion and mixing without over-shearing sensitive materials, supporting consistent adhesive bonding. The system is specifically designed to maintain tight temperature control while handling demanding adhesive formulations and delivering consistent bonding performance.
Customers operating the RingExtruder have reported stable, continuous operation at high throughput rates while maintaining excellent product quality, controlling costs, and limiting expenses and spending. The system also provides exceptional flexibility, allowing processors to adjust screw configurations, vacuum systems, and process settings to accommodate changing adhesive formulations and raw material variability while maintaining consistent bonding. This flexibility helps companies avoid interruption during product changeovers, keep bonding performance consistent, and reduce costs tied to scrap, off-spec glue, and unplanned spending.
Beyond equipment, CPM supports adhesive manufacturers and other businesses through collaborative, continuous process development focused on bonding, cost reduction, and environmental compliance. CPM works closely with customers and companies to understand day-to-day production pain points, conduct laboratory trials, gather comparative data, and optimize adhesive processes and management practices before implementation. This hands-on approach helps manufacturers evaluate new technologies with confidence while reducing production and scaling risk, avoiding interruption, and controlling costs, expenses, and spending.
As adhesive formulations become more complex and market pressures continue to rise, processors need continuous technologies capable of delivering flexibility, consistent quality, cost reduction, and efficiency simultaneously. Below are a few examples of where continuous adhesive processing supports cost reduction goals while keeping bonding results consistent and meeting environmental regulations. The RingExtruder was designed to meet exactly those continuous adhesive demands, supporting consistent bonding goals, environmental needs, and measurable savings.
Q&A
Adhesive formulations often compound sensitive polymers, fillers, tackifiers, and additives that require precise, consistent control of temperature, shear, and residence time to maintain bonding and glue quality in a continuous process.
Common challenges include thermal degradation, inconsistent dispersion, over-shearing of materials, long residence times, solvent handling, interruption during changeovers, and difficult transitions between adhesive formulations that increase costs and expenses.
The RingExtruder combines mixing, devolatilization, dispersion, and temperature control into one continuous low-shear adhesive process for more consistent bonding, improved management of spending, and cost reduction through lower costs and fewer expenses. Examples include continuous mixing for consistent dispersion, continuous devolatilization to reduce solvent content for environmental compliance, and continuous temperature control to prevent interruption and protect bonding performance.
Yes. The system is designed to offer flexible, continuous adhesive process configurations, allowing manufacturers and companies to adapt quickly to formulation changes and raw material variability while keeping bonding results consistent and controlling costs.
CPM works directly with customers, businesses, and companies through discussions, lab trials, and continuous process testing to validate consistent bonding, quantify savings and cost reduction, and document performance needed for environmental compliance and regulations. This support helps businesses and companies align adhesive bonding goals with federal regulations, manage expenses and spending, and deliver consistent glue performance day after day.
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CPM acquisisce CFE, rafforzando le proprie capacità di assistenza post-vendita e ricondizionamento in EMEA.
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CPM ha annunciato oggi l'acquisizione di CFE, fornitore EMEA di servizi post-vendita, ricondizionamento e supporto tecnico per apparecchiature utilizzate nei settori dei mangimi, delle biomasse e in mercati industriali correlati.
